Wednesday, September 25, 2013

AA Rationale

Introduction: ROV Frame and Propulsion
The ROV team must design and construct an ROV system that is capable of being submerged and remotely performing tasks like picking up underwater rings using a mechanical arm and placing them into crates in separately designated locations. Each team member is given a certain task and area of research and development. The rationale below is focused towards the area of frame and propulsion for the ROV. Summer work involving research and development and two months of joint team meetings have contributed to four separate designs for the ROV frame and propulsion systems. 
Alternate Solution 1



Introduction
Alternate solution one resembles a rectangular prism using PVC piping as the frame. The top front section is missing to reduce drag; it is also non-essential for structural support since PVC is used. The piping is jointed together using 90 degree and three way joints. A cross section is located in the middle of the frame. Two motors for horizontal propulsion and one for vertical propulsion are placed on the cross section. The top of the frame holds ballast for positive buoyancy.
Pros
Solution one is stable and relatively easy to maneuver due to the cube like shape. The geometric shape makes solution one easy to construct and design. Solution 1’s hydrodynamics through the water is also stabile due to the shape and location of vertical and horizontal propulsion. PVC construction also makes design one relatively cheap to build.
Cons
Solution is simple yet effective but does not specialize for any type of mission. The shape and location of propulsion is typical of most ROV’s and is not special for any one mission. The only adaptation for a mechanical arm is the absence of the top forward cross section. The prism like shape also makes the ROV look boring and gives the wrong mood for the mission.
Conclusion
All in all, solution one is a good, simple and sturdy design. Yet, it is too generic of a ROV for the specific mission and use of a mechanical arm. The prism like design also gives the incorrect mood of exploration and adventure. But the construction of PVC makes constructing and purchasing materials very easy.
Alternate Solution 2



Introduction

Alternate solution two is constructed of plastic pieces from common physics demo kits. The plastic pieces themselves are perforated with small holes through the entire length of the rods. The frame is in the shape of a cube with two support struts at the rear of the frame to provide stabile mounting for the propulsion systems. Empty film canisters serve as positive buoyancy ballast atop the frame.


Pros

The cube shape allows for easy handling and maneuverability through the water. The use of plastic physics kit pieces makes purchasing materials cheap or easy to look for. The plastic physics kit pieces also make the frame easy to build and manipulate wherever needed.


Cons

One drawback of design two is the cube shape. The cube shape prevents room for a mechanical arm to maneuver within the frame and allows for less room to mount equipment. The method to assemble the pieces also reduces the amount of weight it can carry since the plastic rods cannot stick together with too much stress.


Conclusion

In conclusion, design two provides a small cube like frame made of plastic physics kit rods. It allows for easy assembly and purchase but it means that it is weaker and has structural issues. The cube shape gives some more structural integrity but it also hinders the movement of a mechanical arm and room to mount potential equipment.



Alternate Solution 3


Introduction

Alternate solution three is slightly different from the other solutions. Design three also uses PVC piping and pool noodles for flotation, but the shape is what sets it apart. The bottom of the frame is a flat rectangular plane. The frame possesses wing like projections, which are flared out from the bottom of the frame at a forty-five degree angle. At the top of the “wings” are the foam ballast to provide some positive buoyancy to the craft. The horizontal propulsion motors are located at the rear of the “wings”; the vertical propulsion motors are located toward the left and right sides of the bottom of the frame.


Pros

The PVC construction of the frame makes purchasing materials cheap and construction simple. The wide and positively buoyant top of the craft make the entire frame very stabile. Since the base of the craft is heavier and narrower than the top of the craft, the frame remains steady during maneuvering due to basic physics. The wide top and narrow base also gives much more room for the mechanical arm to maneuver and to mount electrical equipment on the frame. Horizontal propulsion is located mostly toward the rear of the craft to account for the weight of the mechanical arm and the vertical propulsion is located in the middle of the craft. The locations for propulsion make handling smoother.


Cons

The wide top and narrow base of the frame may make maneuvering and steering stabile and smooth but speed is slower. The wider the frame the more drag is in the water. Although the horizontal propulsion compensates for the weight of the mechanical arm, it also means that left and right turning is not very accurate since steering is not located directly in the middle of the frame.


Conclusion

Overall, design three is the most stabile of all four alternative solutions. The splayed “wings” allow for greater control and stability of the craft during maneuvers and allows for more to mount the mechanical arm as well as electrical equipment. The PVC construction makes purchasing parts cheap and assembling them easy. But, the wide top frame makes turning slow and cumbersome. Horizontal steering located towards the rear also makes turning a bit of a hassle.
Alternate Solution 4

Introduction
Design four is also constructed of PVC piping for the frame. The entire frame is essentially a flat plane. The top of the frame uses empty bottles, which can be filled or emptied of water to control buoyancy on the craft. The bottom of the craft has small PVC pipes, which can be filled with weight to further help balance the weigh of the craft. The middle of the frame is empty and filled with either plastic or metal netting to allow equipment to be mounted in the middle of the rectangular frame.
Pros
The frame is very cheap and easy to manufacture. Parts are easily accessible and equipment can be easily mounted to the frame.
Cons
Since the frame has no vertical structures the frame is somewhat unstable. Balancing the craft is hard and the movement of the mechanical arm may cause the frame to list during maneuvers.
Conclusion
To conclude, the design is essentially too simple for the tasks the ROV must be able to perform. The flat plane design is too unstable and risky to use. But the PVC piping with weights is a great way to help bring the frame to neutral buoyancy.


Overall Conclusion
After using a rationale chart to determine the highest scoring designs, design three had the highest point score. Design three of all four designs was the most stabile because the ballast system was spread farther than the base of the ROV frame. Because the ballast is removed farther from the actual frame and there is no overhead support struts or structures, the ROV frame allows for more storage capability in terms of electronics and mechanical equipment such as a mechanical arm. However, the wide ballast structure also makes turning slightly more difficult. Lastly, an additional PVC pipe running down the center of the frame needs to be added due to mounting concerns for the mechanical arm.


AA Rationale Chart


Specifications
Design 1
Design 2
Design 3
Design 4
Stability
4- very stabile, little chance of listing
3- sufficiently stabile, provides a good base for maneuvering
5- extremely stabile frame, little to no chance of flipping or heavy listing
1- very unstable, high chance of listing or tipping
Manufacturability
3- average, easy to find parts but numerous pieces
3- average, easy to find parts but numerous pieces
4- easy to find parts and few pieces to put together
5- easy to manufacture and find parts, few pieces
Cost
3- PVC piping
4- plastic demo kits
3- PVC piping
3-PVC piping
Mood
3- average, somewhat scientific not very adventurous
2- below average, appears to playful
4- good, appears adventurous and scientific
4- good, appears adventurous and scientific
Maneuverability
4- maneuvers well
4- maneuvers well
2- maneuvers steadily but very slowly, lots of drag
1- difficult to turn and maneuver
Space
3- average amount of space, enough room for arm and equipment
2- not enough space for arm plus equipment
5- more than enough room for arm to maneuver and to fit equipment
5- more than enough room for arm to maneuver and to fit equipment
Total Score
20
18
23
19
Average Rating
3.333
3
3.8333
3.1666
Rank
2
4
1
3

Monday, September 16, 2013

AA Alternative Solutions

Design 1

       Design one's frame primarily consists of PVC piping and jointing. the entire hull resembles a rectangular prism except it is missing the front top cross section. The top cross section is absent to reduce drag through the water while also retaining as much rigidity and structural stability as possible. 
The absence of the cross section also slightly lowers the total weight of the frame and allows more room for mounting equipment. PVC piping was used because of its structural strength and because it is fairly cheap, easy to manipulate and easy to mount equipment to. PVC piping is significantly cheaper than aluminum kits or acrylic molding.
       Majority of the equipment such as the mechanical arm and cameras can be easily attached to the ROV by simply using zip ties or aluminum fasteners which are screwed into place. Before assembling the ROV, holes can easily be drilled into the piping to use as mounting points and can later be sealed.
       Design one also has a cross section running through the middle of the frame laterally. The cross section is meant as a mounting point for both vertical and horizontal propulsion systems. Since the design resembles that of a prism, the most stable point to mount any propulsion would be in the middle of the frame. When placed in the middle of the frame, the hydrodynamics across most surfaces become even throughout the entire craft. This allows for smoother turning and handling.
       This frame also uses foam pool noodle ballasts for positive buoyancy. Foam pool noodles are easy to find, are cheap and are very easy to cut and mount. If the positive buoyancy is too great, than some of the foam ballast can be jettisoned and adjusted to the overall weight of the craft. 
        Design one also incorporates small DC RC motors for propulsion through the water. All other designs share this because small RC motors are cheap, easy to find, easy to waterproof and provide ample propulsion for their small size. 
Figure 1: Design 1 side view

Figure 2: Design 1 Front View

Figure 3: Design 1 Top View

Figure 4: Design 1 Isometric View

Figure 5: Design 1 Front, Top and Side View

Design 2

       Design two's frame is not constructed of PVC plastic tubing, rather it uses plastic parts found in hobby shops and numerous physics build kits. these plastic pieces are strong, rigid and are extremely easy to use and put together. These rods come in numerous different sizes and lengths and are similar to how legos or k'nex fit together. These rods snap together because of the tips on the ends and the holes in the center of each rod. Since the plastic is also strong, put together the rods are able to handle a sizable load. Since the rods also have holes in them, they provide additional points for mounting equipment such as cameras or wires.
       The frame is almost literally a cube, since the rods are not exactly as strong as PVC piping, a stable shape or design is required. But, the cube shape also allows for smooth easy handling. Due to the fact that a cube is symmetrical anywhere, the water flow across the surfaces is even. This allows for controlled handling through the water. 
       Although this frame is expected to carry as much weight and equipment as other designs, not as much ballast is needed for positive buoyancy. The plastic is much lighter and less dense than PVC piping. So, empty film canisters glued shut act as positive buoyancy. The film canisters are located along the top rails to provide stability when ascending or descending depth.
       When mounting equipment, zip ties can be used again or plastic fencing/netting  can be placed at the bottom of the frame to create a stable platform in which equipment can be strapped to. The mechanical arm can be laid across the bottom of the frame where the netting is located or it can be strapped across the side of the ROV.
       Design two again takes advantage of the small DC motors to propel itself through the water. The back area of the frame has two bars running down from the top rear cross section down to the bottom of the frame. The purpose of these two bars is to provide a specific mounting point for the two RC motors. The two bars will sandwich the motor and give a snug stable area for the motors to mount on. 
Figure 6: Design 2 Front View

Figure 7: Design 2 Top View

Figure 8: Design 2 Side View

Figure 9: Design 2 Isometric View

Design 3

       Design three's frame takes on an interesting shape. The bottom of the frame is a simple rectangle; but, rather than have the sides of a cube the frame splays our wing like projections at a forty five degree angle. With positive buoyancy at the tops of these wings it allows the craft to be extremely stabile and allows much more room at the base of the frame for mounting any and all equipment. However, with the craft being stabile, turning will be difficult and slow.
       The wing like projections also have ballast at the top cross section. With the wings splayed at a forty five degree angle more room is allow for equipment. The ballast again will be foam pool noodles because of their cheap price, versatility and ease of use. Because the top of the frame is wider than the base, it offers a steady platform because the ballast is located so far from the base.
       The propulsion is also small RC motors. The horizontal propulsion motors are located behind the last vertical section of the wing. With a high and wide ballast, the horizontal propulsion no longer needs to be exactly centered. The vertical propulsion is on the PVC pipe in the middle of the frame. Although the ballast does make the craft more stabile, the vertical propulsion should stay in the middle. If the propulsion is off center than the whole craft may tip.
       Design three may be cumbersome in size and appearance both the wide upper frame allows for a steady platform to mount equipment and the mechanical arm. The wing like projections also allows ample room for cameras and such. But, the wide frame also causes more drag which in turn causes the ROV to move slower through the water. 
Figure 10: Design 3 Front View

Figure 11: Design 3 Side View

Figure 12: Design 3 Top View

Design 4

       Design four is a simple plane design. The entire frame is essentially a submerged barge under the water. The frame is made of PVC again since it it so easy to mount equipment on. However the ballast is completely different. The ballast consists of plastic bottles which can be filled with air and water to control the amount of positive buoyancy. These bottles are placed on the outside edges of the frame to provide stabile lift and to prevent the frame from wobbling or tipping.
       Additionally, weights are placed underneath the the craft right next to each other. These weights are PVC pipes that will be filled with BB or lead shots to accurately control the weight of the craft and to bring it as close as possible to neutral buoyancy. These weights are placed underneath the flat base centered and right next to each other. 
       Small RC motors again provide propulsion. Vertical propulsion is located on the outside of the frame next to the plastic bottles. Horizontal propulsion is located toward the rear of the craft behind everything including ballast. 
       The middle of the base contains either hard plastic non corrosive metal netting in which the mechanical arm and additional equipment can be laid across. 
Figure 13: Design 4 Side View

Figure 14: Design 4 Top view

Figure 15: Design 4 Front View

AA Summer Research and Brainstorming


Basic background information during early stages of summer work. The summer background information states the various uses of ROV's and a very basic and broad design brief for the team. 

Early design specifications listed on the page. Very rough early design specification and limits set.

Early ROV frame research conducted. Factors for the frame included amount of equipment on board and the shape of the craft. Stabile materials always boiled down to acrylic plastics, PVC plastics and aluminum. The major components of the ROV were also labeled along the picture. The major components included an umbilical cord, buoyancy tanks, propulsion systems, cameras and a mechanical arm. 14 July 2013

Early thoughts of the ROV frame were drawn. Majority of the sketches involved a block like frame with ballast and weights on opposite ends of the frame. The earliest brainstorming sketches featured a cube like frame constructed of aluminum piping and acrylic molding commonly used at home depot. The bottom of the ROV held a wire net that secured other equipment. 14 July 2013

Research on ROV buoyancy was conducted. Propulsion and ballast options were explored. These options included foam ballast, propellers, motors, weights, lead inserts and air ballast. what mattered for ballast and propulsion was the size, weight and position along the frame. The ballast in the picture was labeled and tagged. 23 July 2013

Beginning ideas and concepts for ROV buoyancy and fame. Swim noodles considered along with BB shots for ballast and weights. Washers and steel rods were also considered. 23 July 2013

Beginning ideas and some sketched concepts for the ROV frame shape and material. The sketch above depicts a cube like frame constructed of plastic physics kit pieces connected using diagonal plastic rods. 23 July 2013

ROV propulsion and movement considered in the above drawing. CO2 cartridges for propulsion were immediately ruled out due to the face that these cartridges simply did not provide enough forward thrust. Toy boat motors and DC motors in plastic casings presented the best candidates for propulsion systems. The above drawing shows a small DC motor inside an empty film canister. 23 July 2013

Brainstorming for ROV research. Shape severely limited by time, budget and materials available. Common shapes included the open box, an unorthodox hexagon, submarine shape and a rectangular prism. 10 August 2013

Brainstorming for the ROV shape depicted above. 






AA Specifications and Limitations

Specs

- Frame must be submerged 
- Frame must be strong
- Frame must be able to mount a mechanical arm and other electronics
- Frame must be easy to construct 
- Frame must be light enough to lift with one person
- Frame must be close to neutrally buoyant
- Propulsion must be smooth
- Propulsion must provide ample power
- Propulsion should be able to push entire weight of craft
- Propulsion must be able to provide some lift
- Propulsion must have an external power source and steering

Limits

- Frame must be constructed of plastic or metal
- Frame cannot corrode
- Frame must use weights and ballast to stay neutrally buoyant
- Frame should use joints to piece together
- Propulsion materials must be plastic or non corrosive metal
- Propulsion energy has to come from a source out of water
- Propulsion motor independently controlled
- Propulsion remotely controlled
- Propulsion touch sensitive controls
- At least one propulsion motor dedicated to lift
- Propulsion mounted to frame
- Propulsion must have umbilical cable

AA Design Briefs

Team Design Brief 

Design and produce a fully submersible remotely operated vehicle (ROV) for the ROV team to complete various tasks as needed at varying water depths while submerged in the Neptune Aquatic center pool; without sending humans underwater.

Individual Design Brief

Design and build a fully submersible ROV frame and propulsion system for mounting various electronics and to steer the ROV properly and smoothly via remote operations while submerged at varying depths in the Neptune Aquatic Center pool.


AA Background Information





The Situation
The oceans are a foreign world not well known to humans and are a world in which humans are not well adapted to. This underwater world provides many challenges to humans looking to conduct research or solve certain problems such as retrieving lost items or looking for oil. These challenges include temperature, depth and pressure, current, surface conditions and many more. With the onset of newer more reliable technologies, underwater remotely operated vehicles (ROV’s) can now go places no human has ever gone. Conventional human divers usually do not surpass 400 meters underwater; however, ROV’s normally dive anywhere between 3,000 to 5,000 meters underwater. ROV’s come in a variety of shapes, sizes and are outfitted with varying pieces of equipment depending on the environment and the task at hand. 
Figure 1: Chart displaying the huge amounts of water pressure at 10 meter intervals.  (Taking it Underwater 2012 [graphic])



Figure 2: ROV Hercules approaches to research the Titanic which is over two and a half miles underwater, too deep for any diver to reach (ROV Hercules 2005 [photograph])

File:Hydrocarbon build up and oil leakage Deepwater cap.jpg
Figure 3: A ROV recording video of hydrocarbon and oil leaking out of a pipe from a BP oil rig,  depth too great for divers. (BP 2010 [photograph])
The ROV Little Hercules hovers over the seafloor, shedding light on previously unseen terrain.
Figure 4: ROV Little Hercules aiding deep sea research by providing light on a never before mapped area of the ocean. (NOAA Okeanos Explorer Program 2010 [photograph])

Figure 5: ROV arm taking samples at ocean bottom (Lophelia II 2008 [photograph])


The People
       A large variety of different people around the world use ROV's for multiple different purposes. These people include scientists, engineers, ship and oil rig inspectors, biologists, petrol engineers and historians. Each person has a unique purpose for their ROV, which means each ROV has a different task and purpose. ROV's can perform such tasks like inspecting ships and oil rigs, collecting samples from the ocean, finding and picking up lost parts or tools, or even performing simple tasks like plugging a hole. Each different task an ROV can perform means another person has a use for the ROV. 
Figure 6: ROV drivers and scientists gather around monitors to examine ROV cameras and data being collected (Brian Cousin 2013 [photograph])
Figure 7: ROV performing an inspection around a ship's hull (Subsea Tech [photograph])
Figure 8: ROV being lowered into the water from an oil platform to perform an inspection (Cal Dive 2011 [photograph])
Figure 9: A marine surveyor and ROV technician get ready to lower a ROV into the ocean (Hickerson 2013 [photograph])
Figure 10: Team of ROV technicians watch monitors for signs of fish on sonar or other instruments (Olympic Coast National Marine Sanctuary 2006 [photograph])

The Simulation
       In reality, ROV's perform numerous different tasks such as retrieving lost items, conducting research, making routine inspections and taking samples of marine organisms. As technology expands so too does the thirst for knowledge and the curiosity of our world. With the expanding need for more advanced ROV's and ROV engineers and technicians, many contest have sprouted in order to promote ROV research and development. Many amateur high school contest have become increasingly popular too. The SeaPerch Deep Water Challenge is a new challenge many students undertake. The Deep Water Challenge imitates the jobs a ROV must perform in the real world today. Students must design and build their own ROV, then they must pick up rings from a rack that sits at the bottom of a pool and drop those rings into another basket. This function resembles picking up lost parts or tools off the sea bottom. However, each team member is responsible for his/her own part of the project. The ROV can be broken into three major components; frame and propulsion, the mechanical arm, and electronics and cameras. Each member does his/her research and comes up with alternate solutions. The team convenes and a final solution is decided upon. 
Figure 11: SeaPerch logo (AUVSI Foundation 2013 [graphic])
Figure 12: Ringstand used for SeaPerch Deep Water Challenge (AUVSI Foundation 2013 [graphic])
Figure 13: A team competing in the SeaPerch Deep Water Challenge, picking up rings (Chris Hansen 2012 [photograph])


Figure 14: A team's ROV attempting to pick up a ring from the ring stand during competition (Stuart Williams 2013 [photograph])
Figure 15: A team's ROV carries a ring from the ring stand to a bin for placement (Nathan Blackford 2013 [photograph])
Figure 16: Neptune Aquatic Center

Figure 17: Neptune Aquatic Center

Figure 18: Neptune Aquatic Center



The Stakeholders
       The design team for an ROV is broken into different areas. Our design team is broken into three categories; frame and propulsion, the mechanical arm, and electronics and cameras. Each member of the team is another stakeholder for the other. The stakeholder for propulsion and frame is the mechanical arm. The frame must be able to accommodate and fit the mechanical arm or else the project must start over. Additionally, the mechanical arm and propulsion and frame are also stakeholders for the electronics and camera team member. The electronics team member must be able to properly integrate the entire system electronically. But, the stakeholders considered must also be real life ROV operators and engineers. The challenge mimics real life scenarios, so in turn the ROV and its maneuverability should also mimic and appeal to real world investors or interested clients. 
Figure 19: Robotic arm capable of being mounted onto a ROV, frame should be designed to fit arm (Kraft Telerobotics [photograph])
Figure 20: A US naval officer oversees the performance of a SeaPerch ROV. Over the years, military research and development have become interested in ROV development, challenges and competitions (U.S. Navy [photograph])


Figure 21: The Office of Naval Research which is supported both by the US Navy and US Marine Corps also helps sponsor the SeaPerch challenge which shows their general interest (AUVSI Foundation 2013 [photograph])

Figure 22: Shown above are scientists watching a demo of a new ROV, scientists almost always have a need for ROV's to explore and investigate what they cannot go and see (NOAA Ocean Explorer: Lophelia II 2008 [photograph])

Figure 23: A set of cameras in which the frame of the ROV must be designed to fit and mount the cameras (The Sexton Company 2004 [photograph])



The Mood
        The mood of almost any underwater submersible or robot tends to be scholarly, mechanical, scientific and slightly adventurous. Often times, when looking at a ROV for the very first time people's imagination tend to drift toward exploration and sometimes Star Wars. Onlookers also tend to attain the sense of mechanical complexity or awe just because of the sheer amount of mechanical engineering. The reason for all these moods is because of a ROV's mechanical nature and its technological complexity. However, this technology allows the ROV to dive depths where no human has ever gone. This constant mission depth also allows for a sense of adventure and maybe thrill. 
Figure 24: Some ROV's can be small but others can be quite large, the ROV PHOCA is packed with sensors and high grade technology, it brings a mood of technology and deep sea adventure (Maike Nicolai 2011 [photograph])


Figure 25: Russ Schwenkler's depiction of his futuristic ROV brings a sense of technological advancement and exploration through the use of trying to make the ROV look less robotic and more animated (Russ Schwinkler [graphic])

Other Projects
       Although the ROV may be one of the leading faces of underwater expiration and mission assignment. There are numerous other alternatives and products that are able to perform the same tasks as a ROV. Some other products that can perform like the ROV are autonomous underwater vehicles (AUV's), submersibles and variable tracked vehicles. All of which are able to go underwater and perform most if not all of the tasks a ROV can handle. 
Figure 26: Variable tracked vehicle, able to go underwater on tracks and perform a given task (RecceRobotics [photograph])

Figure 27: Autonomous underwater vehicle (AUV) underneath the Antarctic ice, able to perform most tasks of the ROV but not all such as picking up objects (Donnie Reid 2013 [graphic])

Figure 28: The NOAA Clelia which is now retired and on display (NOAA 2013 [photograph])


Summary
       Robots and autonomous vehicles have always been able to travel into areas where humans could not. Conditions such as pressure, temperature, surface conditions, current and available energy prevent humans from entering the depths of the oceans. The pressure is too great for human divers, the temperature is too extreme for humans after a certain amount of time, surface conditions can prevent boats from idling over extensive period of time and humans are not strong swimmers. Scientists and engineers alike would like to stay beneath the water as long as possible but the human body simply cannot permit that. ROV's solve this problem since they are autonomous robots which can withstand huge amounts of pressure, temperature and time as long as their equipment and batteries withstand the elements. Without any mechanical or human errors during performance, most tasks and research assignments can easily be completed through the use of ROV's. 

The SeaPerch Deep Water Challenge:


Works Cited


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